REPCAST HR is a ceramic composite developed by ALEASTUR which combines a high temperature ceramic refractory with up to 30% weight stainless steel fibers. This combination result in a product with excellent properties in comparison with steel or cast iron shapes and other reinforce monolithic refractories.

REPCAST HR can be applied in different areas where metals are oxidized at high temperature and refractories do not wear mechanical impacts or abrassion.

REPCAST HR is designed for each industry using different combinations of ceramic materials and stainless steel fibers in a wide range of geometries according to each customer’s particular specifications.

recapst-hr


Properties

REPCAST HR has some inherent properties that allow itself to work in most difficult conditions regarding high temperature and impacts. These properties are:

High Termal Stress Resistance

High Impact Resistance

High Thermal Shock Resistance

High Refractoriness

High Oxidizing Atmosphere Resistance


Instalación y colado

REPCAST HR is supplied as a precast shape according to customer’s design and geometries, but in some special applications it can be cast in situ.

TIPOS REPCAST HR
Método instalación Colado
Temperatura Máxima ºC 1700
Composición química % Al2SO3 65
SiO2 35
Mg0 2.5
Material requerido (kg/m3) 2.75
Resistencia a la abrasión (%) < 3cc

Applications

Steel industry

Steel industry has many stages where impact and abrassion resistance is an essential need.
ALEASTUR has developed REPCAST HR to fully comply with such requirements, getting satisfactory results in applications like:

Drilling machine baking

Drilling machine support

EAF deltas

EAF roofs

EAF slag doors

Hot metal transfer ladle spouts

Ladle covers

Ladle lip rings

Quenching car ramps

Torpedo car throats

Tundish covers

Coke oven ramps

Non ferrous industries

EPCAST HR has been used successfully in the non ferrous metallurgical industries such as aluminium, zinc, copper, etc., and mineral industries including cement, lime, petrochemical, incinerators, etc., with a wide range of applications, like:

Assembly doors

CC throughs

MG charging tools

Crucibles

Furnace door jambs, sills & lintels

Furnace door perimeters

Ladle bottoms

Degassing rotors

Jambs, sills & lintels

Lime & cement kiln lifters

Slag skimmers

Thermocouple protection tubes

Nose blocks

Impellers